Robotic Water Jet Cutting Machine
A very high-force stream of water is a proficient technique for excursion delicate materials and joining the water jet procedure with mechanical robots is a monetary contrasting option to the conventional punch apparatus strategy for manufacturing complex-molded parts for auto interiors, for example, floor rugs headliners and door cuts.
Among the types of mechanical trimming systems; laser, electric release means, plasma and trim die, Water jet trimming is regarded a quick and adaptable technique for trimming generally plastics, fabrics and foams. The essential benefit of mechanical water jet systems are flexibility and speed.
There are just a couple of items that can't be trim with water jet. Most items trim with mechanical water jet are identified with car manufacturing, yet water jet trimming innovation is additionally being utilized outside of the auto producing industry.
On Straight trims, a water jet can slice up to 10,000 rpm in each moment, the unsettled on the material, mirror flats, produced from fortified polyurethane i may cut gradually while solid plastic layers can be cut similarly at a great speed. Car headlines and carpets that varies from 4.75 mm - 6.5 mm in width, may be cut in seconds. Different models of headliners that comprise a complex material produced using hacked fiberglass clung to cardboard, can additionally be sliced through. Further, water jet is as precise yet examiner than electric release medium. Water jet leaves devices garbage, making it an all the more a "green" system than laser trimming or plasma.
Adaptability is another strong feature for water jet. The trim quality is the similar among a water jet robot and a trim die, for taper and squareness. Through water jet, the worker has intact regulation over the trim angle. It is simple to re-alter two mm in any course. Re-designing, time-to-market and so forth expenses are brought down. Further, a water jet system may be re-utilized, not like a trim die.
The cut die is the system through which mass manufactured set patterns were produced in the car business for quite a long time. With the innovation of solid water jet trimming system, cut dies are turning out to be to some degree out of date. These dies are substantial punches that trim out carpeting and fabrics for vehicles. They are helpful for just a couple demonstrate setups. A specific die must be rejected when that variant of model is supplanted with water jet, a couple of keystrokes are required to re-utilize the same automated cell for various sorts of vehicles as well as for new models. An instance would be producing headlines for mini trucks with standard for every size headliner. Through water jet, a couple of easy and fast alteration to the software of a mechanical cell are important to adjust the machine to trim for a various model.
Minimum Workers Are Required
Simple To Work On
Elevated Quality Of Safety
Substantial Trimming Area
Trimming procedure of the inside parts following press forming, comprising trimming holes and shapes is an essential step of vehicles interior manufacturing. Because the interior parts are constantly made of 3-D curved surface and curves, in the conventional hand operated trimming technique, there are various issues like uneven quality, following change capability, less efficiency and bad consistency.
The interior parts trim by water jet possess good uniformity and smooth surfaces, it is additionally best and fastest technique of interior trimming. Our mechanical water jet trimming machinery are designed for automobiles insides cutting as depicted in the following:
LHG ASSY LR R, RR, COCR
COV LH ASST COLUM
GARN ASSY R/L FR PLR
SPLESH SIDED FR
GRAN ASSY R'L RR PRL
LNG L N TRUNK SIDE
COVER ASSY ENGINE
COVER ASSY COLUM
GHELE ASSY CDEL
COWL. TDF ASSY FR
COVER ASSY DR LWR
SPLESH SIDED FR
T.G. SPOLER ASSY
LVG ASSY. R/L TRUNK SIDE